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top ten waste phenomena in injection molding enterprises
Dec 20, 2019

1. The structure design / Processing of injection mold is unreasonable, which leads to more times of trying / changing the mold, and waste of material / Electricity / Manual work. 2. More burrs around the gate of injection mold, more post-processing, more manpower and waste of manual work 3. Low awareness of using / maintaining / maintaining injection mould, frequent failure or even damage of injection mould in production process, and high waste caused by frequent maintenance and repair of injection mould. 4. Poor use / maintaining / maintaining of injection moulding machine, shortening the service life of injection moulding machine, 5. The waste caused by the discontinuation of production and repair machine; 5. The unreasonable staffing of the injection molding workshop, the unclear division of Labor, the unclear responsibilities, the things that should be done by nobody, resulting in the waste caused by the production failure of injection molding; 6. The vocational skills training is not in place, each post personnel working ability is low, the work quality is bad, the adjustment machine time is long, appears the question many and creates the waste; 7. Idea backwardness, does not advance with the time, does not study, does not progress, the injection molding technology management level is low, waste caused by low production efficiency in the process of injection molding; 8. Inadequate control of injection molding process, large quantity of waste products in production, high defective rate and waste caused by batch return; 9, machine level nozzle or plastic head is not strictly controlled, resulting in or injection molding process plastic material loss caused by waste; 10. The loss of "material, labor and cost" caused by improper production planning or machine arrangement of injection molding, frequent mold-changing or machine-changing. The top 10 waste phenomena of injection molding should not occur, and can be improved and reduced through efforts. In fact, whether the injection molding workshop can make money, the most important thing is to find ways to control all kinds of waste in the production process, achieve "high quality, high efficiency, low consumption. ". As the saying goes: "Only thought, NOT IMPOSSIBLE! "


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